Time: 4h
Progress:
Flush route second baffle and round over edgesMake hole-cutting router tool
Cut baffle openings
Apply coat of deluded white glue on both cabinets
 |
| Original Baffle drawing (Mark K) |
 | |||
| Baffle ready for routing. Center of the driver openings marked and a hole drilled for the tool pin(2mm nail cut to size) Four 10mm holes drilled for the tweeter shape. The routing tool has five positions for each opening: 1. Outer diameter of the inset 2. and 3. Trimming the rest of the inset 4. Cutting the opening to final diameter(but not through; the piece is 30mm thick) 5. Cutting the opening from behind (slightly smaller diameter. Finally using the flush-trim bit from behind to finish the opening. Tweeter shape is finalized routing free-hand. |
 |
| Baffles ready. Woofer opening with round over edge. Finally, pieces are painted with white glue (50/50 water) |
 |
| Almost there! |